Here is a view of the tools I normally use on various
small hollow forms. Notice the markings and/or grub
screws line up with the centerline of the bit. This
is so when I have the tool inside a hollow form
I can tell how much of an angle I have at the cutting
edge and helps to avoid bringing the tip above center.
This is especially important on the right angle
tools where you turn the tip up into the cut. For
this form, I mainly used the 3/8" set on the
left, but I also used the right angle 1/4"
tool (far right) to help shape the inside of the
upper shoulder). |

click photo to enlarge |
I
start by turning the form between centers using
a safety center (also known as a dead cup center).
I turn the form as close to final form as possible
before moving it to the chuck. This allows me to
rough and tweek the design without having to worry
about working around the chuck and I can adjust
the spigot size as the form changes shape or shrinks
due to working around checks and such easily. I
also turn the piece so that the tenon is at the
headstock side so I am not flipping the piece around
to mount in the chuck. You stand a better chance
of it running true after the transition doing it
this way.
Once
the desired form is achieved, mount in the chuck
and remove the remnant of the tailstock end. True
the form up and make your final cut on the outside.
Notice the large section I left at the foot section
for strength during hollowing. This will be trimmed
up later to fit the form. At this point, I sand
the outside to 400 grit. This will eliminate the
need to sand as much later which could put undue
pressure on the hollowed form and possibly break
it. |

click photo to enlarge |
| Next,
use a spindle gouge to mark the center of the form.
Then use a depth drill determine the depth of the
piece, remembering that you will be trimming up the
bottom. I leave an extra 1/8" at the bottom for
a tad extra weight and stability. Drill the center
out of the piece to depth. This will help you determine
when to stop at the correct depth and it also removes
the "core" of the piece which is the most
difficult part to hollow. |

click photo to enlarge |
| When
first starting out, you'll probably want to make the
opening quite a bit larger than the diameter of the
tool to give yourself room to move around inside.
Later as you feel more comfortable, make the opening
progressively smaller until you are working with an
opening only a 1/4" larger than the tool diameter.
In this case I am working with a set of 3/8"
diameter tools so the hole is 1/2"...1/8"
larger than the tool. |

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photo to enlarge |
The
next photo illustrates many of the points outlined
above as well as those to come...just thought I'd
mention it. You can see here the meatier foot section
left for strength while hollowing. The depth is
drilled (blue lines) and from there we would start
by opening up the top area with a straight bit tool.
Once the inside is opened up enough, we can start
using a angled tool to work the top and transition
into the shoulders. Make sure to go down to your
desired thickness about an inch at a time, opening
up a bit more, thinning the wall, then opening up
again. Take wall thickness readings with your calipers
often to make sure you don't accidentally cut through
the wall and end up with a bowl. The reason for
this progression is once a form has a thin enough
wall you cannot go back. If you attempt to go behind
where you last cut to true up a bump or something
your risk of ripping the section behind the cut
dramatically increases as there will not be enough
wall to withstand the bite of the hollowing bit.
Progress down the form (black lines) until you reach
the depth you drilled earlier. |

click photo to enlarge |
Here's a bit about tool angle. By the photo to the
right, you'll see that you want to keep the tool
angled down, but with the tip at the center line.
This will mean adjusting the tool rest up a bit.
The angle doesn't have to be steep at all, just
a slight downward angle. Also, keep the cutting
edge of the tip at the center line. If you go above
center line you run the risk of a bad catch. When
cutting above center a catch will send the tool
deeper into the piece. Cutting at center will throw
the tip into open space below and avoid complicating
the catch and make it easier to recover and keep
turning. You'll need a compressor or a can of compressed
air to help clear the shavings. If neither is available,
a coat hanger straightened out with a small hook
at the end also makes a good tool to pull the shavings
out.
|

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|
| It
is important to stop and clear the shavings regularly.
The shavings can bind around the bit and cause it
not to cut properly as well as cause it to jam and
possibly pull it out of your hands...a bad situation.
So take the time to clear them out. I usually take
a caliper reading at the same time since the lathe
is off anyway and kill two birds with one stone. You
can see in the picture to the right that the shavings
build up pretty quickly. |
click
photo to enlarge |
|
After
the shavings are cleared from the inside, take a
minute to check the thickness and finish on the
inside. With a opening this small, it is more important
that good tool control is used to obtain a nice
even finish on the inside as you can not get sanding
materials in there easily. Using calipers or bent
wire to check thickness, make sure the wall thickness
is as even as possible throughout. This will affect
the feel of the piece once it's finished; form as
well as balance is important as people will want
to pick these up and no matter how good the form,
an unbalanced piece can change someone's mind about
whether they like it or not. |

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photo to enlarge
|
| With
the hollowing complete, now is the time to attach
the collar (if you plan to have one). This was a collar
I had made previously from Honduran Rosewood. In case
I haven't mentioned it before, the hollow form is
Silver Maple. I use clear epoxy to attach my collars
because the working time is longer, the bond is flexible
and will move with the piece over time and it doesn't
seep into the wood and discolor the piece. Notice
I took the entire assembly off the lathe to work on
it. This also allows me to work on other small turning
projects while the epoxy is drying. |

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photo to enlarge |
| With
the collar dry and the form mounted back on the lathe,
here comes the scary part. With a LIGHT touch, turn
the collar to flow with the form of the vessel. The
reason I say light touch and cuts is if you were really
good in your hollowing and the walls are thin, one
catch will blow the entire thing to pieces. Make sure
the gouge or skew you use is sharp and take planned
deliberate cuts and you should be fine. |

click
photo to enlarge |
| Now
the next scary part...note: these are only scary the
first time or two you do them. If you plan out the
form well, there isn't much need to worry, you should
have plenty of room to work. In this step, cut the
meaty part at the foot we left to hollow the form.
Complete the curve and create the foot (or lack of
one) and finish the form. As you get closer to finished
form, take light cuts and check the thickness often
to make sure you don't cut through the sides. With
the collar attached, it may be difficult to use calipers,
so try knocking lightly on the sides with your fingernail
or something else soft enough not to dent the piece
and listen for a consistent "hollow" sound.
Where the piece is thicker the sound will be lower
pitched. |

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photo to enlarge |
| Earlier
we sanded to 400 grit to make things easier for this
point in the project. With the form finished, the
collar attached, etc. Now is the time to re-sand the
piece to blend the foot area in and bring it to the
final grit, in this case, 1000. I like to sand everything
again to make sure all of the edges, new and old cuts
and such blend nicely. Notice I keep one hand under
the form to support it against my upper hand which
is applying a little pressure while sanding. We wouldn't
want to break the piece off just yet. |

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photo to enlarge |
| The
piece is sanded and ready for finishing. For small
(under 4" dia.) pieces I use French Polish or
Friction Polish to finish the piece. Normall 3-4 coats
burnished in look great. Here you can also see that
I have cut the tenon back and made the "foot"
a bit smaller so the finish can be applied over as
much of the form at one time as possible. |

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photo to enlarge |
| After
you have applied your finish (should you also decide
to apply it on the lathe like I did), it is time to
part the piece off of the waste. I have a small 1/16"
parting tool that I bring right up against the foot
and part off as much as possible. Angle the parting
tool in slightly to create a concave area to the foot,
this will help it sit right even if the piece moves
alittle bit later. Once off of the lathe, you may
have a tiny bit of waste left. Use a carving knife
to cut it away and sand smooth. Sign the piece and
apply finish to the foot area. |

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photo to enlarge |
| A
photo of the finished piece. Now go ahead and try
your own. Enjoy! |

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photo to enlarge |